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| HP4100TECH Technical Instructions CORPORATE LOS ANGELES, USA US 1 800 394.9900 Int'l +1 818 837.8100 FAX 1 800 394.9910 Int'l +1 818 838.7047 Printers OEM Info Part Number: C8061A Gram Load: 305 gms Yield @ 5%: 6,000 pgs Pages/Min.: 25 Resolution: 300/600/1200dpi Part Number: C8061X Gram Load: 500 gms Yield @ 5%: 10,000 pgs Pages/Min.: 25 Resolution: 300/600/1200dpi Tools #1 Phillips Screwdriver Small Flat Blade Screwdriver Needlenose Pliers Padding Powder Soft Lint-Free Cloth Cotton Swabs Conductive Grease Anhydrous Isopropyl Alcohol Vacuum or Compressed Air Soldering Iron 1 HP4050 HP4100 HP4100DTN HP4100N HP4100TN ATLANTA, USA US 1 877 676.4223 Int'l +1 770 516.9488 FAX 1 877 337.7976 Int'l +1 770 516.7794 DALLAS, USA US 1 877 499.4989 Int'l +1 972 840.4989 FAX 1 877 774.1750 Int'l +1 972 840.1750 Photo 1 Step 1 Place the cartridge on the workbench top down (drum facing up) and so the metal drum axle is facing you. Remove the two screws holding the drum axle. (See Photo 1) MIAMI, USA US 1 800 595.429 Int'l +1 305 594.3396 FAX 1 800 522.8640 Int'l +1 305 594.3309 NEW YORK, USA US 1 800 431.7884 Int'l +1 631 345.0121 FAX 1 800 431.8812 Int'l +1 631345.0690 SANFORD,USA Photo 2 Step 2 Remove the drum axle. (See Photo 2) TORONTO, CAN w w CAN 1 877 848.0818 Int'l +1 905 712.9501 FAX 1 877 772.6773 Int'l +1 905 712.9502 w BUENOS AIRES, ARG ARG 0810 444.2656 Int'l +011 4583.5900 FAX +011 4584.3100 MELBOURNE, AUS AUS 1 800 003. 100 Int'l +62 03 9561.8102 FAX 1 800 004.302 Int'l +62 03 9561-7751 .D SYDNEY, AUS AUS 1 800 003.100 Int'l +62 02 9648.2630 FAX 1800 004.302 Int'l +62 02 9548.2635 at aS Step 3 Photo 3 MONTEVIDEO,URY URY 02 902.7206 Int'l +5982 900.8358 FAX +5982 908.3816 he JOHANNESBURG, S.A. S.A. +27 11 974.6155 FAX +27 11 974.3593 et 4U .c Pull the drum shutter open exposing the drum. Either tape or hold the shutter open using your thumb. Grip the drum by the small gear end, lift and rotate clockwise while pulling the drum out of the bearing end plate . (See Photo 3) NOTE: Be very careful not to catch the large gear of the drum on the corner of the recovery blade. This will damage the blade and cause leaking. E-mail: info@futuregraphicsllc.com om Website: www.futuregraphicsllc.com www..com US 1 800 786.9049 Int'l +1 919 775.4584 FAX 1 800 786.9049 Int'l +1 919 775.4584 2 Photo 4 HP4100 Technical Instructions Step 4 Using neddlenose pliers, grasp the metal shaft of the PCR. Carefully lift and remove the PCR. (See Photo 4) NOTE: Clean the PCR using mild soap and water. Photo 5 Photo 6 Step 5 Photo 5 shows a reinforcement feature of the cartridge. To remove the cartridge pins, use a soldering iron with a small tip and melt the plastic wall. (See Photo 6) Notes Photo 7 Step 6 Once the pins are visible use a long punch or bent extraction tool to push the pins out from the inside on both ends of the (See Photo 7) cartridge. Step 7 With the pins removed, separate the two sections. Set the toner hopper aside. Photo 8 Step 8 Remove the two screws holding the wiper blade and remove the blade. (See Photo 8) Step 9 Dump out the waste hopper. Using dry compressed air or a vacuum, clean out the hopper. Photo 9 Step 10 Clean the PCR saddles with a swab and alcohol. Add conductive grease to the conductive (black) PCR saddle. Step 11 Need trust-worthy, detailed Technical Instructions for another engine? Visit: www.futuregraphicsllc.com To remove the drum shutter lift the drum shutter arm spring and latch it on the notch of the arm. (See Photo 9) HP4100 Technical Instructions Photo 10 3 Step 12 Take a small flat blade screwdriver and release the clip that holds the shutter arm to the toner hopper. (See Photo 10) Notes Photo 11 Step 13 Pull the drum shutter bar out of the positioning slot on the same side of the hopper. (See Photo 11) Photo 12 Step 14 Rotate the cartridge 180 degrees. The drum shutter bar on this side of the hopper is keyed. Turn the bar back and upward until the keyed flat piece of the bar is vertical and aligned with the vertical slot on the toner hopper gear housing end cap, then slide the bar out. (See Photo 12) Photo 13 Step 15 With a Phillips screwdriver remove the two screws holding the toner hopper gear housing end cap. (See Photo 13) Remove the end cap. Photo 14 Step 16 Carefully rotate the hopper 180 degrees. Remove the two screws holding the contact end cap to the hopper. (See Photo 14) Need help with a particular remanufacturing problem? Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900 4 Photo 17 HP4100 Technical Instructions Step 21 Remove the two screws holding the doctor blade. (See Photo 17) These screws are longer than all the other screws in this cartridge and must be used here only. Step 17 Remove the contact end cap. NOTE: Be careful not to lose the white bearing that sits inside the contact end cap. (See Photo 15) Photo 15 Photo 18 Step 22 Remove the two white plastic scrapers from the ends of the doctor blade. (See Photo 18) Step 18 Clean the old conductive grease from the contact end cap. Apply new conductive grease. Photo 19 Step 23 To remove the doctor blade, lift the right side of the doctor blade straight up. (See Photo 19) NOTE: Do not break the alignment pins on the toner hopper. If the doctor blade is not aligned properly print defect can appear. Step 19 Lift the mag roller out and away from the hopper. Step 20 Remove the mag roller drive gear, stabilizer bar, and mag roller bushings from the mag roller. (See Photo 16) NOTE: Do not lose the two Cshaped inner-bearing attached to the stabilizer bar. Clean the bushings using a soft cloth and alcohol. Photo 20 Step 24 Remove the two clear spacers that sit behind the doctor blade. (See Photo 20) Step 25 Dump the remaining toner from the toner hopper. Using dry compressed air or a vacuum, clean out the hopper. Photo 16 Photo 21 Step 26 Clean the toner sensor wire using a swab and alcohol. (See Photo 21) Step 27 Fill the toner hopper through the mag roller open. NOTE: Be very careful not to bend the sensor wire Step 26 C-shaped inner-bearing Reassemble in the reverse order. Website: www.futuregraphicsllc.com E-mail: info@futuregraphicsllc.com ENGINE FACT SHEET PRINTER MODEL COMPATIBILITY PRINTER MODEL HP LaserJet 4100 HP LaserJet 4100 MFP HP LaserJet 4100DTN HP LaserJet 4100N HP LaserJet 4100TN HP LaserJet 4101 MFP OEM NUMBER C8061X C8061X C8061X C8061X C8061X C8061X FUTURE GRAPHICS PRODUCT LISTING Produc t Cartridge Bag Cartridge Box Cartridge Box Insert Cartridge Box Label Cartridge Tech Guide Chip Doctor Blade Description 10x18, 2 mil Heat-Sealable Black/Silver Anti-Static Foil 14 7/8x4 1/2x8 13/16 : Tape-Top White Box/Blue Print Use Box # BLUEBAR15X9, Die Cut Corrugated Two-Color Self-Adhesive Remanufacturing Instructions Compatible Replacement, OEM Part C8061X Kuroki (Works with HP4500 Black Cartridge) Item N umb er BAG10X18 BLUEBAR15X9 HP4000INSERT HP4100LABEL HP4100TECH HP4100CHIP HP4000DRBLADEK HP4000DBEND HP4100AEGNTEQ HP4100SNREQ HP4100AEGEQDT Pack Qt y. 100 25 50 100 1 10 10/240 10 5/60 5/50 60 10 Kits 10 Kits 100 10 10 100 100 10 10 10 50 100 50 50 50 1 10 10 10/200 Doctor Blade End Piece Blue/White (one of each), Set of Two AEG, Weighted, Extra Quiet Drum Drum Drum Drum Kit Drum Kit Fill Cap Mag Roller Bearing Mag Roller Bearing Mag Roller Bushing Mag Roller Contact Mag Roller Sleeve PCR PCR Seal Left, Contact End, White Right, Drive Gear End, Black, Stabilizer Inner Bearing Small/Short and Large/Long, Set of Two, Sold per Set Two-Piece Floating Style New, Black Surface, Onyx New, Soft Foam Type, Extra Quiet (Works with HP4500 Color Cartridge New, Works with HP4500 Color Cartridge Metalized, Heat-Sealed to Plastic Support, Adhesive, Onyx Sinonar, Weighted AEG, DuraTek "Extra Quiet" Compatible Replacement Chip,AEG Drum,500gm Bottle - Onyx Toner,Kuroki Wiper Blade HP4100KITA Compatible Replacement Chip,Sinonar Drum,500gm Bottle - OnyxToner,Kuroki Wiper Blade HP4100KITB HP4100FILLCAP HP4000BEARINGC HP4000BEARINGD HP4000BUSHING EXCONTACT HP4000MAGONYX HP4000PCREQ HP4000PCRC HP4100SEALONYX HP4000RAILFOAM HP4100RAILFOAMT HP4100ENDFOAMS HP41000PERIMETER HP4100ONYX10KG HP4100ONYX500 HP4100MICR500 HP4100WBLADEK Seal Channel Rail Foam For Bottom, Non-Contact Side Seal Channel Rail Foam For Top, Contact Side Seal End Foam Doctor Blade Seal End Foam Seal Perimeter Foam,Onyx One-Piece Full Perimeter Seal Channel Foam, Adhesive, Black Bulk Bag, 22 lb Per-Fil - Box of 1, ONYX, Sold per Box Toner Toner Toner,MICR Wiper Blade 500 gm Bottle, Onyx 500 gm Bottle Kuroki Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM. |
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